Forklift Battery Charging and Safe Installation
Batteries utilized in forklifts are pricey pieces of equipment that are quite big weighing in the thousands of pounds. The job of charging and installation of these batteries is something which should be really planned out ahead of time in order to make sure that these procedures can be done properly and safely. Maintaining a sound charging procedure and proper handling can really increase the battery's standard life span.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On around each 5th charge cycle, the charger should be set on the equalize or weekend setting, depending on which model of charger you are utilizing.
The cycle of charging must not get interrupted. You should avoid using the battery for a few hours when the charge cycle is done. By practicing these procedures, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake that could inadvertently cause damage to both the forklift and the charger. In addition, it is really vital that the battery amperage must match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician should be called to be able to re-set the charger prior to charge being able to start.